Zuppa Toscana Casserole Recipe
Introduction
Zuppa Toscana Casserole is a hearty and comforting dish inspired by the classic Italian soup. This casserole layers tender potatoes, savory sausage, crispy bacon, and vibrant kale in a creamy Parmesan sauce, making it perfect for a cozy family meal or gathering.

Ingredients
- 8 oz bacon, cooked crisp and crumbled (reserve 1/4 cup bacon grease)
- 1 lb ground Italian sausage, cooked, crumbled, and drained
- 7 cups thinly sliced russet potatoes
- 1 small white onion, peeled and diced
- 2 tbsp garlic paste
- 6 packed cups washed and chopped kale leaves (stems removed)
- 1/2 cup flour
- 4 cups chicken broth
- 1 to 1 1/2 cups heavy whipping cream
- 1 large egg, beaten and tempered
- Salt and pepper, to taste
- 1 1/2 cups shredded Parmesan cheese, divided
Instructions
- Step 1: Spread the sliced potatoes in an even layer in the bottom of a 9×13-inch baking dish. Then evenly spread the cooked sausage and crumbled bacon over the potatoes.
- Step 2: Return the reserved bacon grease to the large skillet used for cooking the bacon and sausage, and set it over medium heat.
- Step 3: Add the diced onions and garlic paste to the skillet and sauté for 2 to 3 minutes, until softened. Stir in the chopped kale and cook just until wilted.
- Step 4: Sprinkle the flour over the ingredients in the skillet, stirring to coat, and cook for 60 seconds to remove the raw flour taste.
- Step 5: Gradually whisk in the chicken broth and simmer until the mixture thickens slightly. Stir in the heavy cream until well combined.
- Step 6: Transfer a tablespoon of the hot sauce into a small bowl. Slowly whisk in the beaten egg, then add another tablespoon of sauce and stir again. Pour this tempered egg mixture back into the skillet while whisking continuously.
- Step 7: Stir in half of the shredded Parmesan cheese until melted and smooth. Pour this sauce evenly over the potatoes, sausage, and bacon in the baking dish.
- Step 8: Cover the dish tightly with aluminum foil and bake in a preheated 400°F oven for 50 to 60 minutes.
- Step 9: Remove the foil, sprinkle the remaining Parmesan cheese evenly over the casserole, and bake uncovered for an additional 25 to 30 minutes until golden and bubbly.
- Step 10: Carefully remove the hot casserole from the oven and let it rest a few minutes before serving.
Tips & Variations
- For a milder flavor, use sweet Italian sausage instead of spicy.
- Swap kale for spinach or Swiss chard if you prefer a different leafy green.
- To save time, use pre-sliced potatoes or frozen thinly sliced potatoes.
- Make sure to temper the egg slowly to avoid scrambling in the sauce.
- Add crushed red pepper flakes to the sauce for a spicy kick.
Storage
Store leftovers covered in the refrigerator for up to 3 days. Reheat individual portions in the microwave or warm the entire casserole in the oven at 350°F until heated through. This dish does not freeze well because of the cream and potatoes.
How to Serve

Serve this delicious recipe with your favorite sides.
FAQs
Can I use other types of potatoes in this casserole?
Yes, although russet potatoes hold their shape well and provide a fluffy texture, Yukon Gold or red potatoes can also be used but may result in a slightly creamier texture.
Is it necessary to use heavy cream in the recipe?
Heavy cream adds richness and creaminess to the sauce, but you can substitute with half-and-half or whole milk for a lighter option, keeping in mind the sauce will be less thick and rich.
PrintZuppa Toscana Casserole Recipe
This Zuppa Toscana Casserole transforms the beloved Italian soup into a hearty baked dish, combining layers of crispy bacon, spicy Italian sausage, tender potatoes, sautéed kale, and a creamy Parmesan sauce. Perfectly baked to golden perfection, this casserole is a comforting meal that brings rich flavors and satisfying textures to your table.
- Prep Time: 20 minutes
- Cook Time: 1 hour 25 minutes
- Total Time: 1 hour 45 minutes
- Yield: 8 servings 1x
- Category: Casserole
- Method: Baking
- Cuisine: Italian-American
Ingredients
Meats
- 8 oz bacon, cooked crisp and crumbled (reserve 1/4 cup bacon grease)
- 1 lb ground Italian sausage, cooked, crumbled, and drained
Vegetables & Herbs
- 7 cups thinly sliced russet potatoes
- 1 small white onion, peeled and diced
- 6 packed cups washed and chopped kale leaves, stems removed
Liquids & Dairy
- 4 cups chicken broth
- 1 – 1 1/2 cups heavy whipping cream
- 1 large egg, beaten and tempered
- 1 1/2 cups shredded Parmesan cheese, divided
Other
- 2 tbsp garlic paste
- 1/2 cup flour
- Salt and pepper to taste
Instructions
- Layer Ingredients: Spread the thinly sliced russet potatoes evenly in the bottom of a 9×13 inch baking dish. Then, evenly distribute the cooked, crumbled Italian sausage and crispy bacon pieces on top of the potatoes.
- Prepare Skillet Base: Return the reserved 1/4 cup bacon grease to the large skillet used for cooking the meat and set it over medium heat. This flavorful grease forms the base of the sauce.
- Sauté Aromatics and Kale: Add the diced onions and garlic paste to the skillet, stirring to combine. Sauté for 2-3 minutes until the onions are softened. Add the chopped kale and stir just until wilted to preserve its vibrant color and nutrients.
- Make Roux: Sprinkle the flour evenly over the mixture in the skillet. Stir to coat all ingredients and cook for 60 seconds to cook out the raw flour taste while thickening the sauce base.
- Add Broth and Cream: Pour chicken broth into the skillet, whisking continuously to blend with the roux. Simmer until the sauce starts to thicken slightly, then stir in the heavy cream to combine smoothly.
- Temper the Egg: Transfer a tablespoon of the hot sauce liquid into a small bowl, whisk in the beaten egg, then slowly add another tablespoon of hot liquid, mixing well. Repeat with one more tablespoon to gradually raise the egg temperature and prevent curdling. Pour the tempered egg mixture back into the skillet, whisking constantly to incorporate evenly.
- Add Parmesan Cheese: Stir half of the shredded Parmesan cheese into the skillet sauce until melted and smooth, creating a rich and creamy cheese sauce.
- Assemble and Bake: Pour the prepared sauce evenly over the layered potatoes, sausage, and bacon in the baking dish. Cover tightly with aluminum foil and bake in a preheated oven at 400°F (204°C) for 50-60 minutes, allowing the potatoes to cook through and flavors to meld.
- Add Final Cheese Layer: Remove the foil and sprinkle the remaining Parmesan cheese evenly over the casserole. Return to the oven and bake for an additional 25-30 minutes until the cheese is golden and bubbly.
- Serve: Use oven mitts to carefully remove the hot casserole from the oven. Let it rest for a few minutes before serving to allow it to set slightly and serve warm.
Notes
- Make sure to temper the egg properly by slowly mixing it with hot liquid before adding to the skillet, to avoid curdling.
- You can adjust the amount of kale or substitute with spinach if preferred.
- For a lighter version, use half-and-half instead of heavy cream.
- If you prefer less salty dishes, reduce the amount of added salt and check the saltiness of bacon and broth beforehand.
- Let the casserole rest about 5-10 minutes after baking for easier serving.
Keywords: Zuppa Toscana Casserole, Italian casserole, creamy potato casserole, bacon sausage casserole, kale casserole

